Practical Problem-Solving: Custom Headlight Mount

Sometimes the best 3D printing projects solve everyday problems. When Orion Buckingham needed a custom headlight mount for his vehicle, he came to the MakerLab with detailed specifications and a clear vision of what he needed.

Engineering a Solution

This wasn't a simple print job. Orion provided extensive specifications learned from the 3D printing community:

• Print area requirement: 107mm x 127mm x 101mm
• Mounting flange face-down orientation
• Cut at 4.02mm above the build plate for multi-part printing
• 10 walls around bolt holes for maximum strength
• 5 walls for other sections
• Tree supports required for complex geometry

The high wall count around the bolt holes was critical—these areas would bear significant stress when the mount was installed. This attention to structural requirements shows thoughtful engineering.

When Standard Parts Don't Exist

Automotive enthusiasts frequently need parts that simply aren't available commercially. Whether it's a discontinued component, a custom modification, or a unique application, 3D printing fills the gap. Benefits include:

• Exact fit for specific vehicle models
• Ability to iterate if the first version isn't perfect
• Cost-effective compared to custom machining
• Quick turnaround for time-sensitive repairs

Have a practical project that needs custom parts? The MakerLab can help with automotive, household, and repair projects. Submit your order with your specifications!